Ballizing Process Parameters and Their Influence on Rotating Machined Components: A Comprehensive Review
Keywords:
Ballizing process, Rotating machined components, Surface integrity, Process parametersAbstract
The ballizing process is a mechanical surface enhancement technique widely used to improve the surface integrity and functional performance of machined components through controlled plastic deformation. This review presents a comprehensive analysis of ballizing process parameters and their influence on rotating machined components, which are commonly employed in automotive, aerospace, and precision engineering applications. Key process parameters such as ballizing force, feed rate, ball diameter, lubrication conditions, number of passes, and workpiece material properties are critically examined to understand their effects on surface roughness, residual stress distribution, surface hardness, dimensional accuracy, and dynamic behavior. The review highlights that optimized ballizing conditions lead to significant improvements in surface finish, induction of beneficial compressive residual stresses, enhanced fatigue life, and improved wear resistance of rotating components. Conversely, improper parameter selection may result in over-deformation, surface damage, and reduced component reliability. Recent advancements in experimental techniques, numerical modeling, and hybrid ballizing approaches are also discussed to illustrate the evolving scope of this process in modern manufacturing. By synthesizing findings from existing literature, this review identifies key research trends, limitations, and future directions, providing valuable insights for process optimization and industrial implementation of ballizing in high-performance rotating machined components.
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