Classification and Applications of Welding Processes in Manufacturing and Engineering
Keywords:
Welding Processes, Manufacturing, Fusion Welding, ApplicationsAbstract
Welding is a critical process in manufacturing and engineering, enabling the permanent joining of materials with strength, precision, and reliability. This study explores the classification and applications of welding processes, highlighting their role in industrial development. Welding processes are broadly classified into fusion welding, solid-state welding, resistance welding, and advanced modern techniques. Fusion processes, including arc and gas welding, dominate heavy industries for their versatility and cost-effectiveness, while solid-state methods such as friction and ultrasonic welding provide precision and durability in aerospace and electronics. Resistance welding, especially spot and seam welding, supports high-volume production in the automotive sector. Advanced methods such as laser beam welding, electron beam welding, and plasma arc welding have expanded the scope of welding into high-precision and technologically advanced fields, including nuclear energy and medical devices. The study emphasizes that the choice of process depends on material properties, design requirements, cost, and performance expectations, making welding a versatile family of techniques rather than a single method. The integration of automation and digital technologies has further improved quality, efficiency, and sustainability, reinforcing welding’s significance in modern industry.
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